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Xeon NC Helps With Data Center Buildout

Xeon NC helps with data center buildout article cover showing a server aisle and network connections
01 / Case study
< 1 week

Customer CAD became manufactured sheet metal parts shipped from Xeon NC in under one week.

02 / U.S. pipeline
1,500+

Planned U.S. data centers in Pew Research Center's February 2026 dataset.

03 / Primary markets
5,994 MW

Capacity under construction across CBRE's primary North American markets at year-end 2025.

04 / Access
No minimums

Start with one prototype or first article, then scale the parts the program validates.

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01 / The physical layer

The workload is digital. The buildout is physical.

Every megawatt of compute begins as a construction program: land, power, cooling, structure, equipment, and thousands of parts that have to exist before the first workload can run.

The data center is often described through processors, networking, and software. But deployment stops when a panel is missing, a bracket does not fit, a guard needs revision, or a mounting component is still moving through a conventional RFQ queue.

This makes sheet metal more than a commodity. It is part of the infrastructure layer that converts engineering intent into an operating facility.

Compute moves at software speed. Its supply chain has to close the gap.
02 / Customer deployment

From customer CAD to shipped parts in under one week.

A customer building for data center construction needed sheet metal parts on a schedule shaped by the field, not by a traditional quoting cycle.

The customer brought the design to Xeon NC. The parts moved through the required manufacturing path, were completed, packed, and shipped to the customer in under one week. The result was not only a fast order. It was schedule risk converted into forward motion.

Input

CAD, not ambiguity

A digital part definition gave the order a structured starting point for configuration, review, and release.

System

Online to factory

The quote and production path stayed connected, reducing the delay between a purchasing decision and work beginning.

Outcome

Shipped < 1 week

The manufactured sheet metal parts left Xeon NC in under one week, ready to enter the customer's buildout workflow.

Case-study scopeThe customer's identity, part geometry, material, quantity, and facility details are intentionally generalized. The verified operating fact presented here is the one that matters: Xeon NC manufactured the sheet metal parts and shipped them in under one week.
03 / Where capacity is moving

The buildout is national—and increasingly distributed.

The map is no longer only Northern Virginia and Silicon Valley. New capacity is moving through the South, Midwest, West, and into communities that have never hosted this class of infrastructure.

Pew Research Center found more than 1,500 U.S. data centers in development as of February 19, 2026. In its dataset, 67% of planned projects were in rural areas and three-quarters were in the South or Midwest. Virginia, Texas, Georgia, Illinois, and Arizona led the states shown for planned development.

Interactive U.S. buildout map

Planned data centers by state

Data accessed Feb. 19, 2026
The geographic layer could not be loaded. The complete state ranking remains available directly below.
Outside published top-15 table 1–49 planned 50–99 100–199 200+

Pew's “planned” category combines projects listed as under construction, planned, or land banked. The source table includes only the 15 states with the largest combined operating-and-planned markets; gray states should not be read as zero. Geography is rendered from the published U.S. Atlas state topology.

Planned projects within the 15 largest combined state markets

StateNumber of planned data centers

The chart is a count of sites, not a measure of megawatts, floor area, project value, or construction certainty. It shows how widely the demand for physical infrastructure has spread—and why a responsive supplier cannot be tied to one local market.

04 / Rate of change

The constraint is no longer demand. It is coordinated execution.

CBRE's H2 2025 primary-market data describes an infrastructure system operating with almost no slack.

9,432 MWPrimary-market supply at year-end 2025, a 36% year-over-year increase.
5,994.4 MWCapacity under construction across the primary markets at year-end 2025.
2,497.6 MWRecord primary-market net absorption during 2025.
1.4%Primary-market vacancy—an indicator of how little immediately available capacity remained.

At this rate, time lost at the component layer propagates. A late part can hold an assembly. A held assembly can block a subsystem. A blocked subsystem can put pressure on commissioning. The practical response is not simply more inventory. It is a manufacturing system that can react to the current design and the current schedule.

05 / The sheet metal layer

The data center is built from ordinary parts with extraordinary schedule impact.

Sheet metal appears throughout the facility because infrastructure needs to mount, route, protect, isolate, ventilate, and service physical equipment.

01
Mounting & structure
Brackets, plates, base components, equipment mounts, adapter pieces, and formed supports connect standardized equipment to the actual conditions of the build.
02
Airflow & separation
Baffles, blanking parts, dividers, panels, and containment components help preserve the intended thermal and physical boundaries.
03
Protection & access
Guards, covers, shields, doors, and service panels protect critical equipment while keeping maintenance paths deliberate.
04
Cable & utility routing
Trays, supports, pass-through components, and attachment hardware organize the physical systems that connect compute, power, cooling, and control.
05
Field-driven exceptions
Retrofit plates, revised brackets, shims, replacement panels, and low-volume corrections are where no-minimum manufacturing can protect the schedule.

These are general examples of sheet metal used in data center construction, not a disclosure of the customer's confidential part design.

06 / Online smart factory

Speed comes from the system, not from asking people to rush.

The online smart-factory advantage is a connected path from digital part definition to production action.

A conventional workflow often separates quoting, engineering review, purchasing, production configuration, and communication into different queues. Each handoff adds latency. Xeon NC is designed to compress that path: upload supported CAD, configure the job, see pricing, identify requirements, and move an approved part toward manufacturing.

Decision speed

Instant quoting

Evaluate supported materials, processes, quantities, and finishes while the engineering and purchasing decision is still active.

Program flexibility

No minimums

Order the one part that unblocks a build, validate a first article, or support a revision without an artificial volume commitment.

Human judgment

Engineer access

Ask for a CAD review and talk with an applications engineer when geometry, tolerances, certifications, or production strategy need attention.

The advantage is not “online” by itself. The advantage is decision-to-production continuity.

This is what infrastructure teams need when the national buildout is advancing faster than traditional sourcing cycles. The smart factory does not remove engineering judgment. It places that judgment inside a faster operating system.

07 / A repeatable deployment model

Turn the urgent part into a controlled workflow.

The under-one-week shipment is a case study. The durable value is the operating model behind it.

01
Upload the CAD
Begin with the supported digital definition and any drawing, tolerance, finish, certification, or project requirements that control the part.
02
Configure the job
Select supported material, process, quantity, finish, and lead-time options while pricing and manufacturability remain visible.
03
Escalate judgment
Request applications-engineering review when the part or program needs a person to evaluate design intent and production risk.
04
Release one or many
Use the no-minimum path for a prototype, field correction, or first article, then scale the approved component as the construction program grows.
05
Ship to the build
Move completed parts into the customer's logistics path with a digital thread that is ready for the next order or revision.
08 / Frequently asked questions

Data center manufacturing FAQs.

Can Xeon NC make sheet metal parts for data center construction?

Yes. Xeon NC can manufacture CAD-ready sheet metal components for data center construction and supporting infrastructure, subject to the selected material, geometry, process, finish, quantity, and project requirements.

How quickly did Xeon NC ship the customer parts in this case study?

Xeon NC manufactured the sheet metal parts and shipped them to the customer in under one week. The customer's identity and part details are generalized to protect confidentiality.

Does Xeon NC have a minimum order?

No. Start with one prototype, replacement, bracket, panel, or first article, then scale after the part and process are validated.

Can someone review my CAD file?

Yes. Upload a supported CAD file and request a review for manufacturability, material, process, tolerances, finishes, certifications, and special requirements.

Can I talk to an applications engineer about my parts?

Yes. A Xeon NC applications engineer can look at your parts, discuss the production path, and help identify important requirements before release.

Can Xeon NC support USA-sourced material and certifications?

Xeon NC can help source material with mill certifications for jobs requiring USA-sourced stock when the exact governing clause and documentation requirements are provided before material is purchased.

Data sources and methodology

Build the physical layer

Move the next part.

Upload your CAD for an instant quote. Start with one urgent component or a complete production package, and bring applications engineering into the loop when the program requires it.

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