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Xeon NC Smart Factory

The Operating
System for
Your Shop Floor

Software-driven nesting, automated laser programs, and digital job tracking — eliminating human error from quote all the way through ship.

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// What We Built

One System.
Zero Gaps.

Most job shops run on disconnected tools — a quote in one spreadsheet, a nest in another, a bend program on a USB drive. Every handoff is a point of failure. At Xeon NC, we built a single digital thread that runs from the moment you upload your file to the moment your parts ship.

Automated nesting, offline-programmed press brake bending, ACB angle feedback, and real-time job tracking — all integrated, all digital, all the time.

Zero paper travelers Automated nesting ACB angle check Digital job tracking Real-time kerf compensation
// Production Lifecycle

From Upload
to Ship — Tracked

01
Quote
02
Nest
03
Program
04
Schedule
05
Cut
06
Deburr
07
Bend
08
Finish
09
Ship
01 — Quote

Instant,
Accurate Pricing

Your DXF or STEP file is analyzed the moment it's uploaded. The system reads geometry, calculates laser path length, pierce count, and bend count — and returns a firm, production-accurate price in under 60 seconds.

  • Geometry analysis: cut length, pierce count, part area
  • Automatic quantity break and bulk pricing
  • DXF proof sent to email before order confirmation
  • No sales rep required — order direct
Instant quoting
// Geometry-driven pricing engine
02 — Nest

Automated
Sheet Nesting

Once an order is confirmed, parts from multiple jobs are automatically nested together on the sheet to maximize material utilization. No manual nesting, no wasted steel.

  • True-shape nesting with rotation and mirroring
  • Mixed-material and mixed-gauge gang sheets
  • Material yield tracked per job and per sheet
  • Remnant management for standard stocked sizes
Nested gang sheet
// Gang sheet — multiple jobs, one cut
03 — Program

Offline Laser
Programming

Laser programs are generated offline from the nested layout — including lead-in geometry, pierce parameters, cutting speed, and kerf compensation — before they ever reach the machine. Zero setup time at the laser.

  • Automatic lead-in / lead-out optimization
  • Per-material, per-gauge speed and power profiles
  • Cool Line micro-joint settings for distortion-prone parts
  • Program verified in simulation before upload
Laser programming
// Offline NC program generation
04 — Schedule

Digital Job
Scheduling

Every order is assigned to a production slot on the laser schedule. Job priority, due date, and machine availability are balanced automatically. Operators see only what they need to run — no paper, no confusion.

  • Priority-based scheduling with due-date visibility
  • Digital work orders delivered to each machine station
  • Machine utilization dashboards for shop management
  • Automated alerts for schedule conflicts or delays
Production scheduling
// Digital schedule management
05 — Cut

Industrial Fiber
Laser Cutting

Parts are cut on a high-wattage industrial fiber laser with TRUMPF Cool Line technology for distortion-free cutting on thin gauge. Real-time kerf compensation and pierce detection ensure every cut is within spec.

  • Industrial fiber laser — cutting carbon, stainless, and aluminum
  • Cool Line technology — eliminates heat distortion on thin sheet
  • ±0.005" dimensional tolerance standard
  • Micro-joint tabs for nested part retention
Fiber laser cutting
// Industrial fiber laser — full power
06 — Deburr

Automated
Deburring

Every cut part runs through the Hans Weber automated deburring and edge-rounding system before it reaches the press brake. Consistent edge quality, no hand-grinding, no sharp edges on finished parts.

  • Multi-rotation brush system for uniform edge rounding
  • Consistent surface finish across all thicknesses
  • Contact roller system for flat part feeding
  • No hand grinding — fully automated pass-through
Hans Weber deburring
// Hans Weber automated deburring system
07 — Bend

6-Axis CNC
Press Brake

Bend programs are generated offline and loaded directly to the press brake CNC. The ACB laser angle measurement system checks every bend in real time, correcting springback automatically to hold ±0.5° across all materials and gauges.

  • 6-axis back-gauge for complex multi-bend geometries
  • ACB laser angle check — closed-loop bend feedback
  • Offline bend programming from 3D model
  • ±0.5° angle tolerance standard across all materials
ACB laser angle check
// ACB laser — real-time angle measurement
08 — Finish

In-House
Powder & Anodize

Powder coating and anodizing are performed in-house, not outsourced. Finish type and color are tracked digitally from the quote — when parts reach the finishing line, the spec is already waiting for them.

  • Powder coating in any RAL or custom color
  • Type II and Type III hard-coat anodizing
  • Finish spec pulled directly from digital order
  • Pre-treatment cleaning and masking in-house
Powder coating
// In-house powder coating and finishing
09 — Ship

1–5 Day
Lead Time

Parts are inspected, labeled, and packed before shipment. Tracking is generated and emailed automatically. From the moment you place an order, the entire production lifecycle is visible — no chasing, no guessing.

  • Standard 1–5 business day lead time
  • Automated shipping notification with tracking
  • Parts inspected against digital order spec before pack
  • Ships from Colorado — nationwide coverage
Finished parts ready to ship
// Finished, inspected, and ready to ship
// System Architecture

Three Pillars of the
Xeon NC Smart Factory

// 01
Automated Nesting & Programming

True-shape nesting, offline laser programming, and automated schedule loading — zero manual handoffs between quote and cut.

  • True-shape nesting with rotation
  • Gang sheets across multiple orders
  • Offline NC program generation
  • Zero setup time at the machine
  • Remnant sheet inventory tracking
01
// 02
Real-Time Job Tracking

Every order has a digital job ticket that follows it from laser to ship. Operators, management, and customers can see where every part is at any moment.

  • Digital work orders — no paper travelers
  • Per-station job status tracking
  • Machine utilization dashboards
  • Automated customer status emails
  • Exception alerts for schedule deviations
02
// 03
Closed-Loop Quality Control

ACB laser angle feedback on the press brake, automated deburring verification, and digital inspection records — every part is validated against the spec before it ships.

  • ACB closed-loop angle correction
  • Automated deburring on every cut part
  • Digital inspection records per order
  • Tolerance verification before pack
  • Material certs available on request
03
// Inside the Smart Factory

Your Part.
Every Stage.

Select a process stage to see where your part is in the Xeon NC production system — from the instant quote to the final bend. Each step is connected, digital, and tracked.
01 Instant Quote

Your file is analyzed the moment it's uploaded. Geometry, cut length, pierce count, and bend count are read automatically — a firm price returns in under 60 seconds.

DXF / STEP Auto Pricing < 60s
02 Laser Cutting

Pre-programmed NC code runs from the first pierce. Cool Line technology eliminates heat distortion. Every cut is tracked against the digital work order in real time.

Fiber Laser Cool Line ±0.005″
03 Deburring

Every cut part passes through the Hans Weber automated deburring system. Multi-rotation brush heads round all edges simultaneously — no hand grinding, no exceptions.

Hans Weber All Edges Automated
04 CNC Bending

Bend programs are generated offline from the 3D model and loaded directly to the press brake. The ACB laser checks every angle in real time and corrects for springback automatically.

6-Axis ACB Feedback ±0.5°
Xeon NC Smart Factory overview
Instant quoting system
Fiber laser cutting
Automated deburring
CNC press brake bending
// Xeon NC — Full Production System
Industrial fiber laser
// Industrial fiber laser — zero setup
Fiber Laser

Cutting at
Machine Speed

Our industrial fiber laser runs from offline-programmed NC code — no setup, no warm-up, no operator programming at the machine. Parts are cut at full rated speed from the first pierce to the last cut.

±.005"
Cut Tolerance
.500"
Max Thickness
Faster than CO₂
  • Cool Line technology eliminates heat distortion on thin gauge
  • Automated nozzle calibration and focal point adjustment
  • Cuts carbon steel, stainless, and aluminum in all gauges
Fiber Laser Details →
6-axis CNC press brake
// 6-axis CNC press brake with ACB
CNC Press Brake

6-Axis Bending
With ACB Feedback

The 6-axis back-gauge handles complex multi-flange parts that would be impossible to hold on a manual machine. ACB laser angle measurement closes the loop on springback — every bend is checked in real time before the part is released.

±0.5°
Angle Tolerance
6
Back-Gauge Axes
ACB
Laser Angle Check
  • ACB closed-loop springback correction on every bend
  • Offline bend programming from STEP model
  • Complex multi-flange, box, and pan geometries
Press Brake Details →
Hans Weber deburring belt
// Hans Weber — automated edge rounding
Automated Deburring

No Sharp Edges.
Every Part.

Every laser-cut part passes through the Hans Weber automated deburring system before bending. Multi-rotation brush heads round every edge simultaneously — no hand grinding, no inconsistencies, no sharp corners reaching your assembly.

  • Multi-rotation brush system — all edges rounded in one pass
  • Contact roller system feeds parts without operator contact
  • Consistent finish across all part sizes and thicknesses
  • Deburring completed before bend — no re-work cycle
View All Capabilities →
// Smart Factory Performance
< 60s
Quote Generation
0%
Paper Travelers
±.005"
Cut Tolerance
15
Day Ship Time
// Fiber Laser
// 6-Axis CNC
// Hans Weber
// Versatility
// ACB Laser
// Gang Sheet
// Deburring
// Full Range
// Fiber Laser
// 6-Axis CNC
// Hans Weber
// Versatility
// ACB Laser
// Gang Sheet
// Deburring
// Full Range
// One System. End to End.

Built Different.
Ships Faster.

No spreadsheets. No USB drives. No paper job tickets. Just a single digital thread from your uploaded file to the tracking number in your inbox.

Upload Your File →
// Ready to Run?

Quote. Build. Ship.

Get a production-accurate price on your sheet metal parts in under 60 seconds.